JMK large cable cutting and stripping machines prepare high-voltage power cables for downstream terminal crimping and connector assembly. Designed for large cross-section and multilayer cables, the equipment completes fixed-length cutting and programmable insulation stripping while reducing the physical effort and variation associated with manual cable preparation.
The JM-70 processes cables from 6 to 200 mm², supports cable diameters from 6 to 25 mm and can strip up to nine cable layers. It is suitable for high-voltage wire harnesses used in new energy vehicles, energy storage systems, charging equipment, electrical power systems and industrial controls.
Large power cables are heavier and less flexible than conventional signal wires. Their thick insulation and multilayer construction make accurate manual cutting and stripping difficult to maintain over repeated production batches.
Our cable processing machine for cutting and stripping uses programmable control to complete the required cable preparation sequence. The operator sets the cutting and stripping parameters according to the cable specification, allowing the equipment to process repeated lengths without measuring and stripping each cable manually.
The machine can be used for:
Fixed-length cable cutting
Front-end insulation stripping
Rear-end insulation stripping
Full stripping
Partial stripping
Multilayer cable stripping
Large copper cable preparation
Pre-processing before terminal crimping
Small-batch and repeat production
The JM-70 covers a broad range of large cable specifications used in high-current electrical systems.
| Processing item | JM-70 capacity |
|---|---|
| Conductor cross-section | 6–200 mm² |
| Cable outer diameter | 6–25 mm |
| Maximum front stripping length | 400 mm |
| Maximum rear stripping length | 250 mm |
| Supported stripping layers | Up to 9 layers |
| Stripping method | Cutting and peeling knife |
| Cutting accuracy | 0.1%L + 1 |
| Production efficiency | Approximately 300–700 pieces/hour |
The actual processing range and output depend on the cable construction, insulation material, cutting length and required stripping sequence.
High-voltage cables may contain several insulation and protective layers. Each layer can have a different thickness, hardness and stripping length, so a single cutting depth may not be suitable for the entire cable.
The JM-70 supports programmable stripping of up to nine layers. This allows the cutting and peeling sequence to be adjusted according to the structure of the cable.
Typical cable layers may include:
Outer protective insulation
Inner insulation layers
Wrapping or separation layers
Conductor insulation
Other process-specific protective materials
The supported processing method must be confirmed using an actual cable sample. Shield braids, foils and special reinforcement materials may require a separate processing station if they cannot be removed through the machine’s cutting and peeling method.
Some high-voltage harnesses require longer exposed sections for terminal installation, heat-shrink positioning or subsequent assembly.
The JM-70 supports:
Front stripping lengths up to 400 mm
Rear stripping lengths up to 250 mm
Different stripping settings at each cable end
Full-strip and partial-strip requirements
Separate front and rear settings provide greater flexibility when the two cable ends use different terminals or assembly processes.
An effective automotive wire harness stripping machine must remove insulation without unnecessarily cutting or deforming the underlying conductor.
Before production, the cutting depth and peeling parameters should be tested with the actual cable. Suitable settings depend on:
Cable outer diameter
Conductor cross-section
Insulation thickness
Insulation hardness
Number of cable layers
Conductor construction
Required stripping length
Full-strip or partial-strip process
The first processed samples should be inspected for strand damage, incomplete stripping, insulation marks and inconsistent exposed length before batch production begins.
Cutting and stripping are the first stages of high-voltage terminal assembly. After preparation, the cable can move to a suitable crimping station for terminal installation.
Customers processing large copper terminals can connect this workflow with JMK high-voltage terminal crimping machines.
A typical production sequence may include:
Cable feeding and measurement
Fixed-length cutting
Front-end stripping
Rear-end stripping
Conductor inspection
Heat-shrink or number tube loading
Terminal positioning
Heavy-duty terminal crimping
Crimp inspection and testing
Keeping cutting and stripping parameters consistent helps reduce variation during subsequent terminal insertion and crimping.
The JM-70 cable processing machine for wire harness production is suitable for large power cables used in:
Electric vehicle power distribution
New energy vehicle wiring harnesses
Battery and energy storage systems
EV charging piles
Charging guns and charging cables
Photovoltaic power systems
Electrical control equipment
Industrial power distribution
Heavy-duty electrical assemblies
Machine suitability should be determined from the cable construction and required process rather than the application name alone.
An independent cutting and stripping machine is suitable when manufacturers need flexibility across different downstream processes.
It may be preferable when:
Different terminals are crimped on the same cable type
Crimping is performed on several separate presses
Production includes frequent terminal changes
Some cables require cutting and stripping only
The factory already has suitable crimping equipment
Production batches vary in length and specification
Manual downstream assembly is still required
For stable, high-volume products that require cutting, stripping, tube processing and crimping in one continuous system, the JM-700 high-voltage wire harness production line may be more suitable.
Please provide the following information before equipment selection or sample testing:
Cable conductor material
Conductor cross-section
Cable outer diameter
Cable construction drawing
Number and thickness of insulation layers
Insulation materials
Required cutting length
Front stripping length
Rear stripping length
Full-strip or partial-strip requirements
Required production capacity
Downstream terminal and assembly process
Physical cable samples are important because cables with the same nominal cross-section may have different diameters, insulation hardness and internal structures.
JMK develops wire and cable processing equipment for conventional harnesses and high-voltage power cables. Our team evaluates actual cable samples and required downstream operations before recommending processing parameters or equipment configurations.
We support sample testing, process evaluation, machine setup, commissioning and operator training. For projects requiring cutting, stripping and terminal crimping within one production line, we can also evaluate an integrated high-voltage cable processing solution.
The stated processing range is 6–200 mm², with supported cable diameters from 6 to 25 mm. Actual suitability depends on cable construction and insulation material.
Yes. The JM-70 supports up to nine stripping layers under suitable cable and process conditions.
The maximum front stripping length is 400 mm, while the maximum rear stripping length is 250 mm.
The cutting and peeling system can be configured for suitable full-strip or partial-strip processes. Actual cable samples should be tested before production.
Shield braid trimming and folding are not listed as standard JM-70 functions. Cables with braided or foil shields should be evaluated to determine whether additional equipment is required.
CCD inspection is not currently listed as a standard JM-70 function. Processed cables should be inspected according to the customer’s conductor-damage and stripping-quality requirements.
The JM-70 is presented as an independent cutting and stripping machine. For an integrated cutting, stripping and crimping process, JMK can evaluate a complete high-voltage production line.
Please provide complete cable samples together with the cable drawing, cutting length, stripping dimensions and downstream terminal assembly requirements.
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