JMK secondary wire processing equipment covers the preparation of single-core wires, multi-core sheathed cables, flat cables and non-metallic tubes before terminal crimping, cabinet wiring or final harness assembly.
The range includes automatic wire cutting and stripping machines, multi-core cable stripping equipment, flat cable processing machines and computerized pipe cutting systems. These machines help manufacturers prepare wires and tubes to specified lengths while reducing repetitive manual measuring, cutting and insulation removal.
Secondary wire processing includes the operations required to prepare a wire, cable or protective tube for a later production stage. Depending on the material and application, this may involve fixed-length cutting, outer sheath removal, inner-core stripping, middle stripping or tube cutting.
JMK equipment can support processes such as:
Fixed-length wire cutting
Front-end and rear-end stripping
Full stripping
Partial stripping
Middle stripping
Outer sheath removal
Inner-core stripping
Flat cable cutting and stripping
Multi-core cable processing
Corrugated pipe and plastic tube cutting
Batch counting and production quantity settings
Parameter storage for repeat orders
The required machine should be selected according to the material structure rather than using one general machine for every wire and tube type.
An automatic wire cutting and stripping machine measures, cuts and removes insulation according to programmed dimensions. It is suitable for manufacturers that repeatedly prepare wires of the same length before terminal crimping, soldering or manual assembly.
The equipment allows operators to set:
Total wire length
Front stripping length
Rear stripping length
Cutting speed
Wire feeding speed
Stripping speed
Batch quantity
Bundle quantity
Processing delay
Middle stripping positions
Stored processing programs reduce repeated parameter entry when returning to a previously produced wire specification.
The automatic large-size wire cutting and stripping machine supports single-core wires, multi-core cables and sheathed wires within its specified processing range.
Multi-core sheathed cables require separate control of the outer jacket and inner conductor insulation. Removing both layers manually can lead to inconsistent exposed lengths or damage to the internal wires.
The automatic multi-core sheathed wire stripping and cutting machine removes the outer sheath and processes the inner cores within a coordinated operation.
This type of equipment is suitable when production requires:
Fixed-length multi-core cable cutting
Outer sheath stripping
Inner conductor stripping
Consistent exposed core lengths
Reduced handling between processing steps
Repeat production of the same cable assembly
Actual suitability depends on the number of internal conductors, sheath material, cable diameter and required stripping dimensions.
Flat cables, ribbon cables and red/blue row wires require feeding and cutting methods that maintain the position of parallel conductors.
JMK computerized flat cable machines are designed to cut and strip these materials according to programmed lengths. Suitable configurations can process:
Flat parallel wires
Ribbon-style cables
Red and blue row wires
Split row wires
Multi-conductor flat cables
Before production, the cable width, conductor pitch, insulation material and required separation method should be tested using actual samples.
Secondary wire preparation also includes cutting protective tubes and conduits used around electrical wires and cable assemblies.
The automatic computerized pipe cutting machine can be configured for materials such as:
Corrugated pipe
PVC pipe
PU tubing
Rubber tubing
High-pressure oil pipe
Other compatible non-metallic tubes
The appropriate cutting method depends on the tube diameter, wall thickness, material hardness and required cut quality. Tube samples should be tested before machine selection.
Wire and tube preparation often involves frequent changes in material size and finished length. Computerized control allows operators to enter the required dimensions and recall stored parameters for repeat production.
Depending on the machine, programmable functions may include:
Wire or tube length
Front and rear stripping dimensions
Feeding speed
Cutting speed
Stripping speed
Total production quantity
Bundle quantity
Processing delay
Middle stripping positions
Stored material programs
These controls help reduce manual measurement and make repeat orders easier to set up. Processing results should still be checked after every material or parameter change.
The cutting blade and feeding mechanism must match the material being processed. A system designed for flexible single-core wire may not be suitable for a thick sheathed cable, wide flat cable or corrugated tube.
Important selection factors include:
Conductor cross-section
Cable outer diameter
Number of internal cores
Insulation or sheath material
Cable flexibility
Tube diameter and wall thickness
Required cutting length
Stripping dimensions
Surface-marking tolerance
Production speed
JMK machines use different blade and feeding configurations according to the wire, cable or tube application. Actual samples are required to confirm processing feasibility.
Our secondary wire processing equipment can be used to prepare wires, cables and tubes for:
Electrical control cabinets
Switchgear assemblies
Power distribution equipment
Industrial automation systems
Household appliances
Automotive wiring harnesses
Consumer electronics
Telecommunications equipment
Cable assembly workshops
General electrical wiring production
The machines prepare materials for later operations such as ferrule crimping, terminal installation, tube marking, connector assembly or cabinet wiring.
Wire cutting and stripping are often followed by identification and terminal assembly. A complete secondary wiring workflow may include:
Wire cutting
Front and rear stripping
Number tube printing or marking
Tube insertion
Ferrule or terminal loading
Terminal crimping
Finished-wire collection
Sequence and identification checking
The keyword-map terms Fully Automatic Tube Marking Insertion Crimping Machine, Number Tube Marking Insertion Crimping Machine and Ferrule Tube Marking Insertion Crimping Machine should be used primarily on the relevant child category once matching equipment has been added.
They should not be treated as standard functions of the current cutting and stripping machines.
Please provide the following information before machine selection:
Wire, cable or tube type
Conductor cross-section
Material outer diameter
Number of internal conductors
Insulation or sheath material
Required cutting length
Front and rear stripping lengths
Full-strip, partial-strip or middle-strip requirements
Required daily output
Acceptable surface marks
Downstream assembly process
Physical material samples
For tube cutting projects, also provide the tube material, wall thickness, flexibility and required cut surface.
JMK provides wire processing equipment for individual preparation steps and integrated harness production. Our team evaluates the actual material structure, finished dimensions and downstream process before recommending a machine.
We support sample testing, parameter configuration, equipment commissioning and operator training. Where a standard cutting or stripping machine cannot cover the required process, we can evaluate a customized wire processing solution.
It refers to machines used to prepare wires, cables and protective tubes before terminal crimping, connector assembly or final electrical installation.
Depending on the selected model, the equipment can process single-core wires, multi-core sheathed cables, flat cables, corrugated pipes, PVC tubes, PU tubes and rubber tubes.
Some machines support several wire types, but multi-core sheathed cables may require a dedicated configuration for outer sheath and inner-core stripping.
Selected cutting and stripping machines support programmable middle stripping. The number and position of stripping sections depend on the model and wire specification.
Selected machines can store multiple wire parameters, making it easier to return to previously produced specifications.
The products currently displayed in this category mainly perform cutting, stripping and tube cutting. Terminal crimping is a separate process unless a specific integrated machine is selected.
These functions are not shown as standard features of the current products in this category. If required, they should be evaluated as part of a suitable integrated or customized system.
Please provide the actual wire, cable or tube, together with drawings, processing dimensions, required output and downstream assembly information.
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