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The JM-560 Automatic Crimping Machine is engineered to execute complex wire processing tasks with absolute consistency. Combining wire cutting, stripping, dual-end crimping, wire twisting, and waterproof seals inserting into a single automated workflow, this equipment transforms raw cables into finished harnesses ready for demanding environments. Designed specifically for the rigorous standards of photovoltaic, automotive, and advanced industrial manufacturing, the machine handles multi-step processing without requiring manual intervention between stages. The tactile precision of the stripping blades and the distinct, secure click of the dual-end crimping mechanism demonstrate a commitment to reliable connectivity. By integrating these critical steps, facilities can significantly reduce cycle times while maintaining strict adherence to cross-sectional analysis standards, ensuring every connection withstands mechanical stress, thermal expansion, and environmental exposure common in modern energy and transit applications.
• Features a fully closed-loop flexible wire feeding system with a rubber belt mechanism to protect the wire surface and enhance feeding accuracy. This design prevents abrasive damage to delicate insulation layers, ensuring the tactile integrity of the cable jacket remains uncompromised during rapid transit.
• Utilizes imported servo motor drives to ensure high precision, efficiency, and operational stability. The low-decibel hum of these motors reflects their balanced engineering, providing consistent torque for continuous, heavy-duty processing.
• Runs on an industrial-grade computer operating system, offering a user-friendly and intuitive interface. Operators interact with a highly responsive visual display that simplifies complex parameter adjustments and reduces operator fatigue.
• Supports both manual and automatic debugging modes, making equipment setup faster and more efficient. This dual-mode capability dramatically shortens line changeover times, allowing technicians to dial in precise settings before engaging full-speed production.
• Incorporates a network-driven system to meet the rigorous industrial processing demands of photovoltaic wires. It directly interfaces with MES (Manufacturing Execution Systems), empowering facility managers with real-time digital tracking, operational analytics, and full-lifecycle data traceability for every processed batch.
• Equipped with a servo-driven crimping system that maintains a stable compression ratio, fully meeting cross-sectional analysis standards. Integrated pressure monitoring and air pressure detection immediately identify anomalies. If a missing wire, depleted terminal reel, or fluctuating air pressure is detected, the system triggers an immediate visual and auditory alarm, halting operation instantly to safeguard both the machinery components and the overall product yield.
The following specifications detail the exact operational capacities of the JM-560. From its expansive cutting length range (spanning 300mm to 4000mm) to the precise twist pitch controls, every parameter is engineered to deliver exact, repeatable results across thousands of cycles. The integration of dual 4T servo crimping units provides substantial, controlled force, while advanced detection devices ensure that each wire harness meets strict tolerance requirements before moving to the next assembly phase.
Model | JM-560 Automatic Crimping Machine (Cutting/Stripping Wire Twisting Waterproof Seals Inserting) |
Function | Wire cutting and stripping,Single / dual-end crimping,waterproof seals inserting,wire twistina. connected to MES |
Wire color | Two colors |
Cutting length | 300mm~4000mm |
Cutting precision | ±0.3%xL |
Stripping length | 0~18mm |
Crimping force | 4T servo crimping machine x2 sets |
Twist pitch | (5-80)±10% |
Mould | OTP |
Detecting device | Air pressure detection,no wire / no terminal detection:Optional:Compression force monitoring,CCD,Waterproof Seals Station. |
Control | PLC |
Compressed air | 0.5~0.7Mpa(about 130N/min~170N/min) |
Power supply | 3-phase AC380V/50/60Hz 60Hz |
Size | L6300xW1800xH2000mm |
Weight | About 2000kg |
The versatility of the JM-560 is best demonstrated through its diverse application cases, particularly in scenarios requiring robust environmental sealing. By successfully executing wire twisting and waterproof seals inserting in a single, fluid sequence, this equipment produces harnesses that are heavily utilized in environments exposed to moisture, heavy vibration, and extreme temperature fluctuations. The snug, precise fit of the waterproof silicone seals—visually confirmed by the integrated CCD and pressure monitoring options—guarantees long-term protection for sensitive electrical connections, preventing moisture ingress that could lead to critical system failures.
To ensure these complex wire harness assemblies can be produced without interruption, our commitment extends far beyond the machinery itself. We provide comprehensive equipment installation, rigorous on-site calibration, and detailed operational training for your technical staff, ensuring they understand the nuances of the visual interface and servo adjustments. Coupled with a rapid-response spare parts supply network and dedicated technical troubleshooting, we ensure your production lines maintain maximum uptime. This level of foundational support allows manufacturing facilities to confidently fulfill large-scale contracts with predictable, repeatable output.
