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The JM-03+ Automatic Double-end Terminal Crimping Machine is engineered to transform your wire processing workflow. Designed with a compact footprint, this unit integrates wire cutting, precise single and dual-end stripping, and secure dual-end crimping into one continuous, highly efficient operation. Facility managers and production engineers will appreciate the exceptional cost-to-performance ratio it brings to the factory floor. By leveraging an advanced PLC control system, it minimizes manual intervention and reduces human error. For operations demanding zero-defect outputs, the machine offers optional integration with a Crimp Force Monitor (CFM) and a sophisticated CCD visual detection system. These additions provide real-time pressure monitoring and automatic defective product sorting, ensuring every processed harness meets stringent international quality standards. Whether you are scaling up production or aiming to refine your quality control, this equipment delivers consistent, repeatable results while keeping operational complexity to an absolute minimum.
Features a fully closed-loop flexible wire feeding system utilizing a specialized rubber belt mechanism. This tactile approach grips the wire firmly yet gently, protecting delicate wire insulation from surface scratches or deformation while significantly enhancing the exactness of feeding lengths.
Runs on an industrial-grade computer operating system paired with a robust PLC framework. Incorporates a network-driven system to meet the rigorous industrial processing demands of photovoltaic wires. Supports both manual and automatic debugging modes, offering a user-friendly and intuitive interface that makes equipment setup faster and more efficient.
Utilizes imported servo motor drives to ensure high precision, efficiency, and operational stability. Equipped with a servo-driven crimping system that maintains a perfectly stable compression ratio, fully meeting rigorous cross-sectional analysis standards to ensure long-term electrical reliability.
With the integration of optional CCD visual detection and pressure monitoring, the equipment actively identifies and isolates defective crimps. You can hear the quiet, rhythmic precision as the machine seamlessly sorts out imperfect pieces, guaranteeing a flawless yield before any harness leaves the production floor.
Model | JM-03+ Fully automatic double-head terminal crimping machine |
Function | Wire cutting,Single and dual-end stripping,Dual-end crimped,Defective product sorting. |
Capacity | About)4500pcs/H (Minimum wire cutting time) |
Wire range | AWG#16-#30 (Customizable) |
Cutting length | 30mm-9999mm |
Stripping length | 0-20mm |
Crimp Abiliy | 2T Crimping Machine*2 sets |
Control System | PLC |
Voltage | AC22V/50HZ 10A |
Air supply | 0.5MPa,About 170N/min |
Environment | Temperature:5°C-50°C inside;Humidity:30%-80%RH |
Size | W1140 D670 H1400mm(No protrusions) |
Weight | About450kg |
The JM-03+ is engineered to thrive in demanding manufacturing environments where precision and durability are non-negotiable. It is exceptionally well-suited for processing photovoltaic wire harnesses, where exposure to extreme outdoor conditions requires flawless terminal connections. Automotive harness manufacturers rely on its stable compression ratio to meet strict vehicle safety and performance metrics. Additionally, home appliance production lines benefit from its ability to swiftly transition between different wire gauges (AWG#16 to AWG#30) with minimal downtime. The machine's robust construction and industrial-grade operating system allow it to run continuously in diverse factory climates, absorbing the daily rigors of high-volume production while maintaining absolute accuracy.
Examining the physical construction of the JM-03+ reveals a meticulous attention to engineering detail. The exterior chassis features a durable, industrial-grade coating that resists scratches and withstands the typical wear of a busy production floor. Inside, the cleanly organized routing of pneumatic lines and electrical wiring reflects a design prioritizing easy maintenance and long-term reliability. When running, the machine emits a steady, reassuring mechanical rhythm—a testament to the perfectly synchronized imported servo motors and the low-friction rubber belt feeding system. Every touchpoint, from the responsive touchscreen interface to the solid metal safety guards, feels exceptionally well-built. Operators can visually confirm the precise alignment of the dual 2T crimping presses, which apply consistent force to create secure, visually perfect terminal joints every single cycle.
