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The JM-601B+ Automatic Insert Housing Machine with Tin Dipping represents a comprehensive, heavy-duty solution for complex wire harness processing. Built upon a precision servo-driven rigid structure, the machine's robust metallic chassis actively absorbs and minimizes operational vibration. This structural integrity ensures that even during continuous, high-speed production cycles, the mechanical alignment remains absolute, emitting only a steady, quiet hum from the servo motors rather than disruptive industrial noise. Operators manage the entire workflow through an industrial-grade computer featuring a highly responsive, visually intuitive PC human-machine interface. The crisp, glare-free display provides immediate tactile feedback, supporting both manual and automatic debugging modes. This digital control center drastically reduces the time required for equipment setup, allowing technicians to execute line changeovers with a few simple screen taps.
Capable of processing wire lengths ranging exactly from 45mm to 9999mm, the system accommodates AWG #18 to #28 wire sizes with customizable line color selection. The core capabilities seamlessly integrate cutting to a fixed length, precise stripping at both ends, double-head crimping, and single-end housing insertion. Beyond these foundational operations, the machine's architecture allows for flexible non-standard customization. Facility managers can easily integrate additional processing modules such as wire twisting, precision tin soldering (dipping) for enhanced conductivity, waterproof tube insertion, heat-shrinkable pipe application, and numbering pipe attachments. This creates a highly adaptable production line tailored to specific project demands, ensuring each wire is prepared for immediate downstream assembly.
At the heart of the material handling system is a fully closed-loop flexible wire feeding mechanism. Utilizing a specialized, high-friction rubber belt drive, it grips the wire firmly yet gently. This deliberate design protects the smooth outer insulation surface from micro-scratches, denting, or deformation while maintaining absolute feeding accuracy. This mechanism is paired with imported servo motor drives that guarantee operational stability and exact spatial positioning for every cut and strip, ensuring the exposed copper strands remain perfectly intact and aligned.
To achieve a flawless, closed-loop quality management process, the equipment supports optional CCD visual inspection and continuous pressure monitoring systems. These diagnostic tools perform real-time, microscopic comparisons of crimping curves, instantly identifying and isolating defective items—such as splayed strands or shallow crimps—before they proceed down the line. The servo-driven crimping system maintains a strictly stable compression ratio, ensuring every terminal connection meets rigorous cross-sectional analysis standards and delivers optimal electrical conductivity.
Designed for demanding facility environments, the network-driven architecture easily handles the rigorous processing requirements of specialized cables. The machine operates with a remarkably swift processing cycle of approximately 2.0 seconds per bar at the shortest tangent. Combined with automated defect sorting and standard 6-color wire switching capabilities, this system significantly reduces manual labor dependency. Operators spend less time troubleshooting and more time overseeing continuous, high-yield output, maximizing the overall return on equipment investment.
The following specifications detail the exact operational capabilities of the JM-601 series. Every metric is engineered to provide procurement teams with reliable, predictable performance data for capacity planning. From the precise ± 0.5%×L cutting tolerance to the robust 2T servo press capability, these parameters reflect a machine built for enduring accuracy.
Model | JM-601A | JM-601B |
Power supply | AC220V 50/60Hz 10A | |
Speed | Approx. 2.0 sec/bar (at shortest tangent) | |
Air supply | 0.5MPa,approx. 170N/min | |
Wire Color | 1–8 (standard 6 colors) | |
Cutting length | 45–9999mm (customizable) | |
Cutting precision | ± 0.5%×L | |
Stripping length | 0–5.0mm(±0.1mm) | |
Wire range | AWG#18–#28 (customizable) | |
Crimp ability | 2T servo press × 1 set | 2T servo press × 2 set |
Size | W1600xD1500xH1900mm | W1700xD1500xH1900mm |
Weight | About 450kg | About 500kg |
Optional | CCD visual inspection;pressure monitoring;waterproof plug base station | |
The versatility of the JM-601B+ extends across multiple demanding industries, easily adapting to complex industrial wire harness processing requirements. It is particularly adept at handling specialized configurations such as photovoltaic wire harnesses, which require strict adherence to environmental resistance and weatherproofing standards. Furthermore, the equipment excels in assembling FAKRA connectors for automotive communication systems, ultra-short cables for new energy vehicles, and intricate wiring configurations for modern household appliances. By maintaining consistent crimping force and precise housing insertion, manufacturers can rely on this system to deliver flawless connectivity components that withstand the intense physical vibrations and thermal fluctuations of their respective end-use environments.
Whether producing small-batch custom runs or executing high-volume continuous output, the integration of tin dipping, twisting, and waterproof plug insertion ensures that every finished harness is immediately ready for final assembly. The clean, uniform finish of the tin-dipped ends prevents oxidation and fraying, while the securely inserted housings provide a satisfying, audible click upon final mating. This comprehensive processing capability eliminates the need for secondary manual rework, securing a leaner, more profitable production floor.
