 |
| Quantity: | |
|---|---|
The JM-600 represents a highly synchronized, automated solution tailored for modern wire harness processing facilities. Engineered to handle the exact demands of continuous production cycles, this machine executes precise cutting, stripping, double-end terminal crimping, and double-end housing insertion within a single, unified workflow. By integrating these critical stages, the JM-600 drastically reduces the need for manual intervention, minimizing human error and accelerating output. Operators will immediately notice the solid, vibration-free stability provided by its industrial-grade rigid frame, ensuring consistent performance even during prolonged, intensive operation. The quiet, rhythmic hum of the imported servo drive system reflects its mechanical precision, delivering a cycle time of approximately 1.8 seconds per strip. This rapid processing speed directly translates into a shorter investment payback period and significantly enhanced operational efficiency for large-scale assembly lines.
At the heart of the JM-600 is a PC-based CNC control system paired with a highly responsive touchscreen interface. The tactile, immediate feedback of the display simplifies complex parameter adjustments, allowing operators to recall stored processing profiles with a single touch. This intuitive design drastically lowers the learning curve, reducing the time and resources required for staff training.
Key Features
• Fully automatic wire cutting and stripping, ensuring clean, unfrayed copper exposure.
• Double-end terminal crimping powered by dual 2T servo presses for secure, repeatable mechanical bonds.
• Double-end housing insertion with exact alignment algorithms to prevent plastic deformation.
• Processing length: 45–1000 mm, accommodating a wide spectrum of automotive and appliance wiring needs.
• Supports 1–18 wire colors, with 6 colors as standard, enabling complex multi-circuit harness assembly.
• Wire size: AWG #18–#28, covering the most common gauges used in consumer electronics and industrial controls.
• PC-based CNC control system offering deep data logging and real-time operational metrics.
• Touchscreen and keyboard/mouse operation for flexible, user-preferred data entry methods.
• Optional crimping force monitoring system to verify the structural integrity of every single connection.
• Optional CCD vision inspection system providing vivid, high-resolution visual confirmation of terminal placement.
• Automatic detection and rejection of defective products, guaranteeing a zero-defect outbound yield.
• Flexible configuration and customized solutions available to match specific factory floor layouts and unique connector types.
Watching the JM-600 in action reveals the fluid, highly synchronized choreography of its internal mechanisms. The video demonstrates the rapid progression from raw wire spool to fully finished harness, highlighting the machine's ability to maintain a steady 1.8-second cycle time without hesitation. Viewers can observe the precise mechanical grip of the transfer arms, the swift, clean severing of the insulation, and the immediate, forceful strike of the dual 2T servo crimping units. The visual monitor of the optional CCD system flashes green as each terminal is verified in real-time, illustrating the closed-loop quality control process. This operational transparency ensures that production managers can trust the equipment to run autonomously, safely, and with absolute consistency throughout the shift.
| MODEL | JM-600 Fully Automatic Double-End Crimping & Housing Insertion Machine |
| Power supply | AC220V 50/60Hz 10A |
| Speed | Approx. 1.8 sec/strip (when cutting the shortest wire) |
| Gas source | 0.5MPa, Approx. 170N/min |
| Wire color | 1-18 (6 colors as standard) |
| Cutting length | 45-1000mm (customizable) |
| Cutting precision | ± 0.5%xL |
| Stripping length | 0-5.0mm(±0.1mm) |
| Wire range | AWG#18-#28 (customizable) |
| Crimping capability | 2T servo crimping machine x2 units |
| Size | W2000xD1800xH1900mm |
| Weight | About 700kg |
| Optional | CCD Visual Inspection;Pressure Monitoring;(CCD Image Monitoring;Pressure Monitoring) |
The technical parameters outlined above define the operational boundaries and capabilities of the JM-600. Operating on a standard AC220V power supply and requiring a 0.5MPa gas source, this machine integrates effortlessly into existing industrial infrastructure. The dual 2T servo crimping units provide immense, controlled pressure, ensuring that every terminal is anchored with exact mechanical force, preventing future conductivity failures. With a cutting precision of ± 0.5%xL and stripping lengths adjustable down to the millimeter, the machine handles delicate AWG #28 wires just as proficiently as thicker AWG #18 cables. Weighing approximately 700kg and housed in a robust W2000xD1800xH1900mm frame, the physical mass of the equipment dampens internal vibrations, which is crucial for maintaining the microscopic alignments required for flawless housing insertion. The optional CCD visual inspection and pressure monitoring add layers of verifiable data to every single production cycle.
Beyond its core processing capabilities, the JM-600 is engineered with stringent safety and environmental considerations. The physical construction features a fully enclosed structural design, complete with transparent, impact-resistant viewing panels. These panels not only allow operators to visually monitor the workflow but also act as an acoustic barrier, significantly dulling the sharp, mechanical sounds of the crimping presses and reducing overall factory floor noise fatigue. Furthermore, the machine is equipped with intelligent safety interlocks, including safety light curtains and an automatic power-off mechanism upon opening the access doors. These features ensure compliance with rigorous international industrial safety standards, such as CE directives, providing a secure working environment. The internal routing of pneumatics and electrical lines is meticulously organized, preventing wear and tear while simplifying routine maintenance checks. Every physical touchpoint, from the smooth glide of the safety doors to the firm resistance of the emergency stop button, conveys industrial reliability.
The final output produced by the JM-600 speaks directly to its mechanical precision. When examining a completed wire harness, the results are visually and structurally evident. This level of automated consistency eliminates the variability inherent in manual assembly, ensuring that every batch meets exact engineering tolerances.
Production requirements are rarely static, and the JM-600 is built with a highly adaptable architecture to accommodate unique manufacturing demands. Recognizing that standard configurations may not cover specialized connectors or proprietary harness designs, the engineering framework of this machine supports deep customization. Whether a facility requires modifications to handle non-standard wire insulations, specific terminal geometries, or unique housing shapes, the system can be tailored to fit. The tooling modules for cutting, stripping, and crimping are designed for rapid changeovers, allowing technicians to swap out dies and blades with minimal downtime. This flexibility ensures that the equipment remains a viable, productive asset even as product lines evolve or entirely new projects are onboarded. By partnering directly with the engineering team, procurement managers can specify exact operational parameters, transforming the JM-600 from a standard machine into a bespoke manufacturing solution perfectly aligned with their specific assembly line requirements.
Investing in automated processing equipment requires the assurance of continuous, reliable operation. To safeguard this investment, a comprehensive suite of technical support and after-sales services accompanies the JM-600. From the moment the equipment arrives on the factory floor, specialized technicians provide complete installation guidance and on-site debugging, ensuring the machine is perfectly calibrated to the local production environment. Comprehensive operational training is provided, walking staff through every aspect of the PC-based CNC interface, maintenance protocols, and safety procedures. Should any operational anomalies occur, a 24/7 global support network is available for rapid troubleshooting and diagnostic assistance. Furthermore, a guaranteed supply chain for original spare parts—from replacement cutting blades to servo components—ensures that routine wear and tear never results in prolonged downtime, keeping production schedules strictly on track.
