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50mm Ultra-fine Short Wire Double End Insert Housing Machine
Function: cutting & stripping, double end crimping and insert housing
Support 50-1000mm、AWG#18-30 wires' production，1-18 wires (standard 6 colors)。
Equipped with crimp force detection and camera check system, display the harness image and crimping curve on-line, and carry on the comparative analysis, the defective products are sorted automatically. Support customization, can flexibly extend multiple additional functions.
Model | JM-600 Ultra-Precision Short-Wire Double-End Housing Insertion Machine |
Functions | Wire cutting, stripping (both ends), crimping (both ends), insertion (one or both ends), wire reversing, separate discharge of good/defective parts, automatic discharge |
Wire size | AWG #18–#30 (wire OD ≤ 2.5mm) |
Wire color | 1–18 colors (6 colors standard) |
Wire length | 50mm (settable in 0.1mm increments) |
Cutting length accuracy | ±0.5% of wire length |
Stripping length | 0mm – 10mm |
Stripping length accuracy | Tolerance ±0.1mm |
Cut-in depth accuracy | Max. adjustment 2mm (manual adjustment ±0.05mm) |
Crimping machine | Two 0.8t servo crimping units |
Universal applicator | Dedicated S600 applicator (scrap-cutting type) |
Detection system | Low pressure, wire presence detection, wire overload detection, crimping error detection, terminal presence detection, terminal overload detection, terminal insertion detection, wire continuity check, pressure sensing device, CCD visual inspection |
Control method | PLC control |
Power supply | Single-phase AC 200V/220V, 50Hz, 10A |
Compressed air | 0.5 MPa, approx. 170 N/min |
Operating temperature range | 5°C – 50°C |
Operating humidity range | 30% – 80% RH (non-condensing) |
Machine dimensions | 3300W x 1100D x 1900H mm (excluding protrusions) + 1200W x 900D x 1000H mm (wire feeder) |
Machine weight | Approx. 1200kg + 100kg (wire feeder) |
