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The JM-601B Automatic Double-head Crimping & Single House Inserting Machine is meticulously engineered to transform complex wire harness manufacturing into a highly efficient, automated operation. Built upon a rigid metallic chassis driven by precision servo motors, this equipment eliminates manual inconsistencies while delivering a satisfyingly smooth, quiet, and vibration-free processing experience even during peak operational speeds. By fully automating the fixed-length cutting, double-end stripping, double-end crimping, and single-end housing insertion processes, facilities can drastically reduce human intervention costs and significantly accelerate overall batch production output. The tactile feedback of the control panel and the visual clarity of the display make monitoring the entire production cycle effortless.
Production managers will appreciate the intuitive PC man-machine interface, which brings digital control to the forefront, making daily operations, production tracking, and setup changes exceptionally convenient. The JM-601B handles wire harness lengths ranging from 45mm to 9999mm, accommodates customized line color selections, and processes wire sizes from AWG #18 to AWG #28 with absolute reliability. Beyond its core functions, this platform champions flexible manufacturing. It fully supports non-standard customization and can be easily expanded to include additional modular functions such as wire twisting, soldering, waterproof tube insertion, heat shrinkable pipe application, and number pipe integration. This adaptability ensures that as your production demands evolve, the machine scales alongside your operational requirements.
• Advanced Material Handling: Features a fully closed-loop flexible wire feeding system utilizing a specialized tactile rubber belt mechanism. This design gently grips the cables, completely protecting the delicate wire surface from scratches or deformation while significantly enhancing continuous feeding accuracy and operational stability. This meticulous attention to material handling prevents costly rework and ensures that every batch maintains uniform electrical conductivity.
• Heavy-Duty Industrial Capacity: Incorporates a highly responsive network-driven system specifically engineered to meet the rigorous, high-volume industrial processing demands of complex photovoltaic wires, automotive harnesses, and heavy appliance cables.
• Uncompromising Precision: Utilizes premium imported servo motor drives that deliver exceptional mechanical control. This ensures exact precision, remarkable energy efficiency, and unshakeable operational stability, allowing the machine to run continuously with minimal thermal output or mechanical wear.
• Intuitive Digital Control: Runs on an industrial-grade computer operating system paired with a crystal-clear, user-friendly PC interface. Operators can easily navigate visual menus, monitor real-time production curves, and manage complex wire processing tasks without extensive prior training.
• Rapid Setup and Changeovers: Supports both manual and automatic debugging modes, making equipment setup, wire changeovers, and parameter adjustments significantly faster. This flexibility drastically shortens downtime between different production batches, maximizing overall daily throughput.
• Superior Quality Assurance: Equipped with a servo-driven crimping system that consistently maintains a perfectly stable compression ratio, ensuring every termination fully meets stringent cross-sectional analysis standards. For enhanced quality control, the system can be optionally upgraded with CCD visual inspection and pressure monitoring to automatically detect anomalies, trigger real-time alarms, and sort out defective products to guarantee a flawless factory yield.
Model | JM-601A | JM-601B |
Power supply | AC220V 50/60Hz 10A | |
Speed | Approx. 2.0 sec/bar (at shortest tangent) | |
Air supply | 0.5MPa,approx. 170N/min | |
Wire Color | 1–8 (standard 6 colors) | |
Cutting length | 45–9999mm (customizable) | |
Cutting precision | ± 0.5%×L | |
Stripping length | 0–5.0mm(±0.1mm) | |
Wire range | AWG#18–#28 (customizable) | |
Crimp ability | 2T servo press × 1 set | 2T servo press × 2 set |
Size | W1600xD1500xH1900mm | W1700xD1500xH1900mm |
Weight | About 450kg | About 500kg |
Optional | CCD visual inspection;pressure monitoring;waterproof plug base station | |
The JM-601B excels in producing flawless wire harnesses for some of the most demanding industrial sectors. From intricate automotive electrical systems and complex photovoltaic arrays to advanced household appliances, the finished assemblies demonstrate exceptional reliability. Upon close inspection, the processed wires exhibit clean, precisely stripped ends with zero damage to the underlying copper strands. The crimped terminals offer a solid, secure metallic connection that provides a satisfying, audible click upon insertion into the plastic housing, ensuring long-lasting conductivity and resistance to mechanical stress. Each completed harness feels substantial and tightly assembled, reflecting the precision engineering of the machinery behind it. By maintaining strict adherence to terminal cross-sectional analysis standards, manufacturers can confidently supply dependable wiring solutions that withstand harsh environmental conditions, rapid temperature fluctuations, and continuous equipment vibration. Implementing this automated solution not only elevates the structural integrity of the final wire harness but also guarantees a remarkable return on investment through minimized material waste, reduced labor dependency, and accelerated delivery timelines for large-scale orders.
