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Product Introduction:
The JM-300A Multiple Wires Combined Together Crimping Machine represents a highly specialized solution engineered for complex cable harness processing. Designed to handle the rigorous demands of multi-wire environments, this equipment precisely merges multiple cables into a unified, secure connection. It executes single-to-multiple or multiple-to-multiple wire crimping with exact mechanical synchronization. Beyond basic crimping, it integrates an automated extra station specifically designed for insulation sleeve and heat shrink tube insertion. Operating at an impressive capacity of 900 to 1200 pieces per hour, it drastically reduces manual intervention while standardizing production output. Operators will notice the solid structural integrity of the machine frame, which minimizes vibration during high-speed cycles, ensuring that every wire joint maintains optimal conductivity, physical strength, and consistent visual quality.
Product Feature:
• Features a fully closed-loop flexible wire feeding system equipped with a specialized rubber belt mechanism. This precise design firmly grips the cables without leaving any indentations or scratches on the insulation surface, ensuring zero damage while maintaining exceptional feeding accuracy during continuous operation.
• Incorporates a sophisticated network-driven system specifically calibrated to meet the rigorous industrial processing demands of photovoltaic wires and other heavy-duty energy cables, ensuring rapid signal transmission and synchronized mechanical movements.
• Utilizes imported servo motor drives across all critical axes. This configuration guarantees exact positioning, minimizes mechanical wear over time, and delivers operational stability even when processing thick or highly resistant copper strands.
• Runs on an industrial-grade computer operating system paired with advanced PLC control. The user interface provides intuitive visual feedback, allowing operators to monitor production metrics in real-time, swiftly adjust parameters, and reduce downtime during product changeovers.
• Supports both manual and automatic debugging modes. This flexibility empowers technicians to perform meticulous step-by-step calibrations during initial setup or rely on automated routines for faster, more efficient equipment deployment.
• Equipped with a servo-driven crimping mechanism that maintains an uncompromisingly stable compression ratio. Every crimp is executed with calculated force, perfectly meeting stringent cross-sectional analysis standards for automotive and appliance applications.
• Engineered to support extensive non-standard customization for wire diameters (0.3-6mm²) and up to four distinct wire colors. Furthermore, the system is fully compatible with universal OTP molds, allowing facilities to adapt the machinery for diverse splicing tasks.
• Integrates a suite of intelligent detection devices, including air pressure monitoring, wire presence sensors, and crimp terminal detection. These safeguards instantly halt production if anomalies are detected, preventing material waste and ensuring every batch meets exact specifications.
Demo Video
Equipment Details
Technical Parameters
Model name | JM-300B Multiple Wires Combined Together Ultrasonic Welding Machine |
Function | Wire cutting,single/double end stripping,crimping,wire jointing,heat shrink tubing,heat shrinking,supporting one-to-many and many-to-many jointing |
Wire range | 0.3-4mm²(Support customization) |
Wire Color | 8 wire color (Support customization) |
Cutting length | 240mm-9999mm |
Stripping length | 0-15mm |
Pipe specifications | Φ2.0-6.0mm |
Crimp strength | 2.0T×4 units +1 unit Ultrasonic Welding/Wire Merge Machine +1 unit Waterproof Seals Station(optional) |
Applicable mold | Universal OTP mold |
Detection device | Standard: Air pressure detection,wire detection,crimp terminal detection Optional: CCD Visual inspection, Compression force monitoring, Waterproof seals station |
Control method | PLC |
Efficiency | CT: 4s/pcs, about 900-1200pcs/hour (depending on the specific wire material) |
Air supply | 5MPa~7MPa (air volume used is about 130N/min~170N/min) |
Power supply | AC380V/50Hz 10KW |
Dimensions | Length 6000 × Width 2000 × Height 1900mm |
Weight | About 3500kg |
Equipment application
The JM-300A is extensively deployed across sectors that demand uncompromising reliability, such as photovoltaic new energy installations, automotive wire harness manufacturing, and large-scale home appliance assembly. In these demanding environments, electrical connections must withstand significant thermal and mechanical stress on a daily basis. This equipment effectively supports one-to-many, many-to-many, and other complex wire harness crimping and splicing configurations. By automating the heat shrinking of protective casings immediately after the crimp, the machine produces a finished component that is fully insulated, physically secure, and ready for final assembly. Production managers benefit from a standardized output that eliminates the variability associated with manual splicing, ensuring that every wire harness can endure harsh industrial conditions while maintaining optimal electrical conductivity.
Wire harness sample
The output generated by this equipment demonstrates exceptional mechanical integrity and visual consistency. As shown in the wire harness samples below, the merged joints exhibit tight, uniform compression without any stray or frayed copper strands. The automated heat shrink tubing is applied evenly, providing a secure, weather-resistant seal over the crimped area. These results confirm the machine's capability to produce professional-grade connections that consistently pass rigorous pull-force and cross-sectional testing.
Comprehensive Technical Support & Service
Investing in complex processing equipment requires reliable, long-term backing. We provide a full lifecycle support system tailored to your specific production needs. From initial project consultation and customized equipment proofing to global technical assistance, our service infrastructure ensures your operations run without interruption. We maintain a comprehensive inventory of spare parts and offer detailed operator training programs, empowering your on-site team to maximize the machine's capabilities, perform routine maintenance independently, and swiftly adapt to new wire harness configurations as your production demands evolve.
