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Streamline your wire processing operations with a comprehensive system designed to handle cutting, stripping, wire merging, crimping, ultrasonic welding, heat shrink tube insertion, and waterproof seal application in a single, continuous workflow. Manufacturers often face significant bottlenecks when dealing with multi-step wire assemblies. By consolidating these disparate tasks, this integrated approach minimizes material handling, reduces the floor space required for multiple standalone stations, and significantly lowers the risk of manual assembly errors during complex production runs.
The JM-300B Multiple Wires Combined Together Ultrasonic Welding Machine represents a significant advancement in automated wire processing. Engineered to consolidate multiple complex stages into one fluid operation, it seamlessly executes cutting, stripping, multi-station crimping, merging, ultrasonic welding, and the precise insertion of heat shrinkable tubes and waterproof plugs. By integrating these processes, facilities can drastically reduce cycle times and optimize their production layout. The machine excels in handling both single-to-multiple and multiple-to-multiple wire configurations, effortlessly accommodating varying lengths and up to four distinct wire colors. Whether processing short jumper wires or extensive harness assemblies, the system maintains strict dimensional tolerances throughout the entire run.
To safeguard production integrity, an optional Crimping Force Monitor (CFM) and CCD visual inspection system can be fully integrated. These intelligent modules continuously analyze crimp profiles and weld signatures in real-time. By automatically isolating and sorting out defective units before they proceed down the line, the equipment ensures exceptional yield rates and reliable performance in demanding environments. This level of automated defect interception provides peace of mind and protects your operational reputation.
At the heart of the JM-300B is a fully closed-loop flexible wire feeding system powered by premium imported servo motors. Instead of traditional aggressive metal rollers, it utilizes a specialized rubber belt mechanism that gently grips the wire. This thoughtful design protects delicate insulation surfaces from scuffing and deformation while delivering exceptional feeding accuracy. The network-driven architecture ensures synchronized operation even during high-speed production cycles, specifically meeting the rigorous industrial processing demands of heavy-duty photovoltaic wires.
Equipped with advanced monitoring capabilities, the system actively prevents non-compliant assemblies. The servo-driven crimping unit maintains an incredibly stable compression ratio, consistently meeting strict cross-sectional analysis standards. When paired with the optional inspection modules, the machine evaluates every terminal and weld, sorting out deviations instantly to guarantee that only flawless assemblies reach the final packaging stage.
Operating on a robust industrial-grade PC system, the machine offers a highly intuitive user interface. Operators can easily navigate through complex parameter setups, utilizing both manual and automatic debugging modes. The visual interface displays real-time production metrics, allowing supervisors to monitor throughput and adjust parameters on the fly. This dual-mode functionality significantly accelerates equipment setup and changeovers, minimizing downtime when switching between different harness configurations.
To optimize long-term operational expenses, the crimping station is designed with a universal OTP mold interface. This standard compatibility allows facilities to utilize widely available aftermarket tooling, substantially lowering the costs associated with mold replacement and comprehensive equipment maintenance over the machine's lifespan.
Review the precise specifications of the JM-300B below to determine its compatibility with your facility's power, air supply, and dimensional requirements.
Model name | JM-300B Multiple Wires Combined Together Ultrasonic Welding Machine |
Function | Wire cutting,single/double end stripping,crimping,wire jointing,heat shrink tubing,heat shrinking,supporting one-to-many and many-to-many jointing |
Wire Specifications | 0.3-6mm²，AWG26#-AWG10#（(Support customization) |
Wire Color | 4 wire color (Support customization) |
Cutting length | 100mm-4000mm |
Stripping length | 1-10mm |
Pipe specifications | Φ2.0-8.0mm |
Crimp strength | 2.0T×5 5 units |
Applicable mold | Universal OTP mold |
Detection device | Air pressure detection,wire detection,crimp terminal detection,pressure monitoring (optional) |
Control method | PLC |
Efficiency | CT:4s/pcs,about 900-1200pcs/hour (depending on the specific wire material) |
Compressed air | 5MPa~7MPa (air volume used is about 130N/min~170N/min) |
Power supply | AC380V/50Hz 10KW |
Dimensions | Length 4500 × Width 2500 × Height 1800mm |
Weight | About 2200kg |
The JM-300B is engineered to resolve the most challenging wire processing scenarios across various demanding industries. Its ability to crimp a single wire to multiple wires, or execute complex multiple-to-multiple wire merging, makes it an indispensable asset for intricate assembly lines. It is fully compatible with both long and short wires, providing the flexibility needed for diverse project scopes. In the automotive sector, it reliably processes complex harnesses that require precise ultrasonic welding and secure waterproof sealing to withstand harsh under-hood environments. For the renewable energy industry, specifically photovoltaic applications, the network-driven system meets the rigorous processing demands of heavy-duty solar cables, ensuring optimal conductivity and weather resistance. Furthermore, manufacturers of premium home appliances benefit from its high-speed precision, ensuring that internal wiring meets strict safety and durability standards. By automating these intricate connections, facilities can achieve consistent, repeatable results that manual labor simply cannot match.
The finished wire harnesses produced by the JM-300B exhibit exceptional mechanical strength and electrical conductivity. You can physically inspect the tight, uniform crimps and the clean, secure ultrasonic welds that leave no frayed strands or compromised insulation. The heat shrink tubes are applied with precise thermal control, resulting in a snug, protective layer that seals out moisture and contaminants perfectly. The tactile feel of the completed harness conveys durability and exact engineering, ensuring that every connection will perform reliably under continuous vibration or thermal stress. Whether handling 0.3mm² delicate signal wires or robust 6mm² power cables, the resulting harness maintains a clean, professional appearance that reflects superior manufacturing standards.
